Mist Eliminators
Sepco Process Inc. is a trusted manufacturer and supplier of industrial mist eliminators, delivering engineered solutions for the efficient removal of liquid droplets from gas streams. Designed for critical gas- liquid separation, our mist eliminators safeguard downstream equipment, improve product purity, and reduce operational costs across oil & gas, chemical, petrochemical, and industrial processing plants.
What Is a Mist Eliminator?
A mist eliminator is a specialized separation internal that mechanically removes fine liquid droplets- often called “entrained mist”- from process gas. By using inertial impaction and mechanical impingement, mist eliminators capture droplets without creating excessive pressure drop. The result is a clean, dry gas stream that protects compressors, turbines, and heat exchangers while ensuring product quality.
Why Mist Eliminators Matter
- Superior Gas Purity – Achieve downstream gas that meets stringent quality specifications.
- Protect Equipment – Prevent corrosion, erosion, and fouling caused by liquid carryover.
- Energy & Cost Savings – Low pressure drop minimizes energy consumption and operating costs; recovered liquids improve product yield.
- Extended Equipment Life – Reduce maintenance frequency and protect high-value assets.
Whether you’re operating a scrubbing tower, a distillation column, or an absorption unit, properly designed mist eliminators are critical to reliable and efficient plant performance.
Mist Eliminator Types We Design, Manufacture And Supply
Sepco Process engineers and delivers a full portfolio of custom mist eliminators to match your process conditions:
- Wire Mesh Pad Mist Eliminators – High surface area knitted mesh for fine droplet removal in low- to moderate-velocity applications.
- Vane Mist Eliminators – Chevron or multi-pass vanes that efficiently remove larger droplets at higher gas velocities.
- Axial Cyclone Mist Eliminators – Compact, high-capacity designs using centrifugal force for high-pressure or high-load systems.
Each design is optimized to achieve maximum efficiency while keeping pressure drop to a minimum.
Key Features of Sepco Mist Eliminators
- Large Surface Area / Small Volume – Enhances liquid capture without impeding gas flow.
- Custom Materials & Configurations – Stainless steel, exotic alloys, and engineered polymers to handle corrosive or high-temperature services.
- Field-Proven Performance – Decades of installations in upstream, midstream, and downstream applications.
- Fast Turnaround – Competitive lead times with quotes in days and shipments in weeks.
Industries And Applications
Our industrial mist eliminators are trusted in a wide range of applications:
- Oil and Gas Production
- Petroleum Refining
- Petrochemical & Chemical Processing
- Power Generation & Steam Systems
- Water Treatment & Environmental Control
- Food & Beverage and Specialty Chemicals
From removing light hydrocarbons in high pressure, or cleaning up sulfuric acid mist, machine coolant mist, and oil mist, Sepco Process delivers proven solutions for even the toughest gas-liquid separation challenges.
Why Choose Sepco Process Mist Eliminators
Sepco Process engineers have an average of over thirty years of experience in the separations industry. Sepco Process combines local manufacturing in Conroe, Texas, with global-grade design standards. Serving Houston and surrounding regions, our team of seasoned engineers provides:
- Tailored design for new installations or retrofits
- Rapid engineering support and on-site consultation
- Reliable, long-life internals that reduce downtime and maintenance
When you need mist eliminator manufacturers and suppliers who deliver both quality and speed, Sepco Process stands out as your trusted partner.
Ready to Improve Your Gas Separation Efficiency?
Protect your equipment, cut operating costs, and meet strict gas quality targets with high-performance mist eliminators from Sepco Process.
Contact our engineering team today at info@sepcoprocess.com or (281) 583-1800 for a consultation or a fast project quote.
mist eliminator design
